Diamond Saw Blade

Your Leading Diamond Saw Blade Supplier

St. Bairui is a high-tech enterprise integrating R&D, production, sales and service of high-precision diamond tools. The company independently develops and produces various diamond tools. The diamond saw blade is mainly composed of two parts: the steel core and the segment. The diamond segment plays a cutting role during use. It contains diamonds, which can cut and rub against the processed object, but the diamond segment will be continuously consumed as the cutting material is cut. The steel core does not, and the steel core is the supporting part of the main purpose bonded cutter head.

First 12 3 4 Last

Why Choose Us?

01/

Advanced Equipment
Our company is equipped with state-of-the-art fully automatic laser cutting machines, high-precision automated welding systems, fully automatic CNC grinders, and fully automatic edge grinding machines.

02/

Wide Product Range
Our comprehensive product range finds extensive application in various sectors such as stone processing, construction, airport and highway engineering, non-metallic material processing, and industrial metalworking.

03/

Professional Service
We focus on accurately understanding customer needs, including equipment power, speed, usage conditions, etc., recommending suitable products or developing customized samples, and adjusting products based on feedback.

04/

Broad Market
Our products enjoy robust sales in key global markets including Europe, South America, North America, the Middle East, and Southeast Asia.

Introduction to Diamond Saw Blade

A diamond saw blade is a saw blade which has diamonds fixed on its edge for cutting hard or abrasive materials. There are many types of diamond blade, and they have many uses, including cutting stone, concrete, asphalt, bricks, coal balls, glass, and ceramics in the construction industry; cutting semiconductor materials in the semiconductor industry; and cutting gemstones, including diamonds, in the gem industry.

Specifications of Diamond Saw Blade

Inch	Diameter (Mm)	Segment Dimension(Mm)	Segment Number	Middle Hole
10"	250	40/42x2.8x8/10	17/18T	25.4/50/60
12"	300	40/42x2.8x8/10	21/22T	25.4/50/60
14"	350	40/42x2.8x8/10	25/26T	25.4/50/60
16"	400	40/42x3.0x8/10	29T	50/60
18"	450	40/42x4.0x8/10	32T	50/60
20"	500	40/42x4.4x8/10	36T	50/60/90
24"	600	40/42x4.8x8/10	42T	50/60/90
28"	700	40/42x5.2x8/10	50T	50/60/90
32"	800	40/42x6.2x8/10	56T	50/60/90

Diamond Saw Blade - Manufacturing Process

In terms of manufacturing process, diamond saw blades are mainly divided into the following three types:

Welding diamond saw blades, which are divided into laser welding and high-frequency welding:

Laser welding is to melt the contact edge of the diamond segment and the steel core through a high-temperature laser beam, and then weld them together. In high-frequency welding, there is a layer of medium between the diamond segment and the steel core, and then the medium is melted, and the two parts are welded together.

Sintered diamond saw blade:

Divided into hot-press sintering and cold-press sintering.

Electroplating diamond saw blade:

The blade powder is attached to the substrate by electroplating.

Heat Treatment of Diamond Saw Blade

Diamond saw blades are heat treated and hardened to 64/65 HRC for ferrous cutting applications and 58/60 HRC for non-ferrous cutting applications. This high hardness gives the cutting edges of the teeth a high resistance to heat and wear. However, this increased hardness also makes the blades brittle and not very resistant to shock.

In order to produce a high quality diamond saw blade, you must start with very flat and properly tensioned raw material. The blades must be press quenched after hardening to prevent them from being warped. These blades are usually never run at surface speeds higher than 350 SFM.

Diamond Saw Blade - Applicable Equipment

The products can be applied to a variety of cutting equipment: bridge cutting machines, hand push cutting machines, infrared cutting machines, five-axis cutting machines and hand saws and other stone processing equipment.

Tips for Using Diamond Saw Blades

Diamond saw blades are powerful, so it's essential to handle them with caution. Learning to safely use diamond blades is the first step to making the most out of this impressive tool. Check out these important tips for using diamond blades:

Use protective gear: Before using your diamond blades, you need to get the correct protective equipment. Essential safety gear on construction sites consists of a blade guard, dust mask, protective eyewear, a helmet, ear defenders, work boots, safety gloves and high-visibility clothing.

Choose the right blade: Determine what material you're cutting and whether you want a rough or fine cut. Once you understand your specific application, choose a diamond blade that's right for the job.

Understand dry and wet cutting: Dry cutting with a blade that requires water can be dangerous, so it's essential to understand when you can cut materials dry. If in doubt, review the manufacturer's specification. Additionally, using a dry cutting technique can cause harmful silica dust to accumulate so make sure to always wear the correct mask protection.

Inspect and maintain your blades: Thoroughly inspect your saw and blades before you start to cut. When examining the blade, look for impairments such as cracks, chips, gouges, or missing tips. While it's normal to have some wear and tear, missing segments or damaged blades can slow down your work and become serious safety hazards.

Packaging and Shipping

Packaging:	Inner box + outer carton+ pallets
Shipping:	Express + air shipment+ sea shipment
Loading port:	Shanghai, Shenzhen, Ningbo, Xiamen port of China, Ect.

Certifications

FAQ

Q: What are diamond saw blades used for?

A: In a diamond saw blade, the synthetic diamond materials are mixed with other materials such as iron or steel to form the right blade with outstanding diamond segments along the cutting edge. Diamond saw blades are generally used for cutting hard materials

Q: What materials can a diamond saw blade cut?

A: There are many types of diamond saw blade, and they have many uses, including cutting stone, concrete, asphalt, bricks, coal balls, glass, and ceramics in the construction industry; cutting semiconductor materials in the semiconductor industry; and cutting gemstones, including diamonds, in the gem industry.

Q: How do I choose a diamond saw blade?

A: Blade size: Choose the appropriate blade size based on the saw's arbor size and the depth of cut you require.
Quality and durability: Look for diamond saw blades made from high-quality materials and featuring a strong bond between the diamond segments and the blade core.

Q: How do you check a diamond saw blade?

A: Before fitting a used diamond cutting blade, check that it is not cracked, chipped, or uneven, and does not display any signs of core fatigue or overheating (discolouration). You should also check that there are no damaged or missing segments and that the spindle bore is not damaged.

Q: Can a diamond saw blade cut anything?

A: Hard materials need to be cut with an even tougher and stronger material. That's where diamond comes in. Diamond, if you don't know already, is the hardest naturally occurring substance known to man, which is why it's used to cut hard materials like tile, steel, and concrete.

Q: What is the maintenance of diamond saw blade?

A: Aside from using an appropriate high-quality coolant, a diamond saw blade needs to be sharpened every once in a while to maintain its performance. If your blade stops cutting or isn't producing good cuts, it probably needs resharpening. In most diamond saw blades, as long as the metal alloy and diamond are present on the rim, a blade can be salvaged by resharpening.

We're professional diamond saw blade manufacturers and suppliers in China, specialized in providing high quality products and service. We warmly welcome you to wholesale high-grade diamond saw blade at low price from our factory.

400mm Dekton Saw Blade, Dekton Cutting Saw Blade, 14 Inch Dekton Saw Blade